FAQs about wiring harness manufacturing

Absolutely! We specialise in custom harness solutions tailored to your specific requirements. Whether you need a unique design, modifications or upgrades to an existing design, or a completely bespoke solution, our team is here to help. We work closely with you to understand your application and requirements to ensure that the finished product meets your exact specifications and is delivered with the quality and reliability you expect.

Yes, we can! We offer a wide range of customisation options for OEM harnesses to suit your unique needs. Whether it’s altering the design, adjusting lengths, upgrading specific parts, materials and protective coverings, or installing specific design features to suit your application and improve installation speed, we can customise the harness to fit your needs perfectly. Let us know your requirements and we’ll work with you to create a tailored solution to suit.

No, there isn’t! We understand that every business has unique needs, so we’re happy to accommodate orders of any size. Whether you need a single wiring harness for a specialised project or a large batch for ongoing production, we’re here to help. Our flexible approach ensures you get exactly what you need, without being tied to minimum order requirements.

We have an extensive database of part numbers that can be cross-referenced to existing build files. Contact us to check if we already have your wiring harness part number in our system. If not, or if your wiring harness is a unique design, we typically need either detailed schematics or drawings or a sample harness. Schematics or drawings should include key information such as a wiring (circuit) diagram, measurements, connector details, and any specific materials or components required. They don’t need to be created in a CAD package; our team are happy to work with what you have. If you don’t have schematics or drawings, a physical sample harness works just as well. We can extract all of the information we need to be able to manufacture your harness. If you’re unsure about what information to provide, our team can guide you through the process to ensure we have everything we need to deliver a high-quality, reliable harness tailored to your requirements.

The cost of a wiring harness can vary depending on the design, materials, and complexity. As a general guide, if the wiring harness is still available to purchase, we can typically manufacture it for less than the cost of an OEM harness. To provide a cost estimate, we’ll need to understand your design and specifications. Any information such as drawings, schematics or a sample wiring harness are a great way for our team to get started and we’re happy to offer suggestions about your design to help keep your project on budget. If you’re unsure about what to provide, don’t worry—our team is happy to assist you in gathering the right information to get started.

Lead times can vary based on a few factors, such as our production schedule and the specific details of your harness order. If your wiring harness is already in our system and ready to manufacture, we can usually process it quicker. Small wiring harnesses in our system can sometimes be manufactured and dispatched in just a couple of days. However, if your wiring harness needs to be quoted, drawn or has specialised parts that need to be sourced, it may take a bit longer. Once we have all the details about your order, we’ll be able to provide accurate lead times and will work with you to keep your project on track.

Yes, we do! We’re fully equipped to handle large orders of harnesses. Our team is experienced in managing high-volume production runs, ensuring efficiency and maintaining top-quality standards. Our team works with you on a range of flexibility options including packaging, branding, installation kits, delivery phases and split shipments if needed. If you have a large order in mind, get in touch with us, and we’ll work with you to deliver a solution that fits your needs perfectly.

We manufacture all our wiring harnesses in-house in our Brisbane manufacturing warehouse. Our skilled team handles every step of the process, from initial design, prototyping and material sourcing to the final assembly and quality control checks. This allows us to maintain full control over quality, ensure consistency and reliability and ensure your project is kept on track. Our team is here to work closely with you to get the job done right.

We use high-quality materials to ensure the durability and reliability of every wiring harness we make. We stock a wide range of wire types, protective coverings and an extensive range of connectors and work closely with a variety of suppliers to source specialist connectors and materials to suit any application. Whether you need heavy-duty materials for mining or earthmoving applications, waterproof for marine or reliable but cost-effective solutions for recreational vehicle fit-outs, we have the expertise to help you choose the right components for your application. Our goal is to provide harnesses that meet your needs and exceed industry standards.

Yes, we can help you to design wiring harnesses tailored to your specific application. Whether it’s for a standard recreational environment or corrosive, high-temperature applications, we work closely with you to understand the requirements and design a solution that performs reliably in your unique environment. We can also supply custom installation kits with everything your crew needs to complete installation on site. Let us know the details of your application, and we’ll design a harness that fits perfectly.

Yes, we thoroughly test every wiring harness before it leaves our manufacturing warehouse. Our testing process ensures that each harness meets your quality expectations and performs reliably under real-world conditions. We carry out a range of quality checks, including continuity testing, insulation resistance testing and functional testing to ensure that everything is in perfect working order and specifications have been met. Rest assured; we only deliver harnesses that pass our strict quality standards.

Absolutely! We provide ongoing support even after your wiring harnesses are delivered. If you have any questions or issues, our team is available to assist with installation, troubleshooting, or any other support you may need. We’re committed to ensuring your complete satisfaction and will work with you to resolve any concerns quickly and efficiently.